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What are Challenges of Grounding Solar on Metal Structures?

April 5, 2026

Quick Answer

Grounding solar on metal structures can be challenging due to the potential for electrical interference, corrosion, and high voltage spikes. This can compromise the safety and efficiency of the solar system. Proper grounding and bonding techniques are essential to mitigate these risks.

Electrical Interference and Corrosion Risks

When a solar panel is mounted on a metal structure, the two can interact in unintended ways. For example, if the structure is made of aluminum or another non-ferrous metal, it may not provide a reliable ground path for the solar panel. This can lead to electrical interference, which can compromise the performance and lifespan of the solar panel. To mitigate this risk, a separate grounding system should be installed for the solar panel, using a minimum of 6 AWG copper wire, bonded to the metal structure at multiple points.

High Voltage Spikes and Surge Protection

Metal structures can also pose a risk of high voltage spikes and electrical surges, which can damage the solar panel and other equipment. To protect against these risks, a surge arrester or voltage surge protector should be installed between the metal structure and the solar panel. This device will absorb or divert voltage spikes, preventing them from reaching the solar panel.

Best Practices for Grounding and Bonding

To ensure safe and reliable grounding and bonding on metal structures, follow these best practices:

  • Use a minimum of 6 AWG copper wire for grounding and bonding.
  • Bond the grounding system to the metal structure at multiple points.
  • Install a separate grounding system for the solar panel.
  • Use surge protectors or voltage surge protectors to protect against high voltage spikes.
  • Consult local building codes and regulations for specific requirements on grounding and bonding.
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