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Is a Pressure Relief Valve Required for Propane Tankless Systems?

April 6, 2026

Quick Answer

A pressure relief valve is not required for propane tankless water heater systems, but a thermal expansion relief valve is necessary to prevent over-pressurization due to thermal expansion.

Importance of Thermal Expansion Relief Valves

Thermal expansion relief valves are a critical component in propane tankless water heaters, especially when used in off-grid applications. These valves prevent the water heater from over-pressurizing due to the thermal expansion of water inside the tank. When water is heated, it expands and can create pressure buildup if not released. A thermal expansion relief valve ensures that this pressure is safely released, preventing damage to the water heater and associated components. In propane tankless systems, these valves are typically sized according to the water heater’s capacity and the temperature rise.

Sizing Considerations for Thermal Expansion Relief Valves

The sizing of thermal expansion relief valves depends on several factors, including the water heater’s capacity, temperature rise, and the relief valve’s rating. A general rule of thumb is to select a relief valve with a minimum capacity of 10% of the water heater’s capacity. For example, a 4-gallon-per-minute water heater would require a relief valve with a minimum capacity of 0.4 gallons per minute. Additionally, the relief valve should be sized to handle the maximum temperature rise, typically around 80°F (27°C) for propane tankless water heaters.

Freeze Protection and Venting Considerations

In off-grid applications, freeze protection is crucial to prevent damage to the water heater and associated components. When selecting a thermal expansion relief valve, consider the freeze protection requirements of the system. Some relief valves come equipped with freeze protection features, such as built-in drain valves or anti-freeze valves. Proper venting of the water heater is also essential to ensure safe operation. A properly sized vent pipe should be selected to handle the maximum temperature rise and pressure buildup. In addition, consider the use of a freeze-proof vent pipe to prevent damage from freezing temperatures.

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